CIROS Studio

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Applications
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CIROS Studio is the software for 3D factory simulation. With CIROS Studio, users model layouts and processes, simulate robotic work cells and automated manufacturing plants, and visualize complex sequences. CIROS Studio brings together the domains planning, design, electrical wiring, controller development, commissioning, sales, and marketing.
For more than twenty years now, we have been developing the software, distributing our solutions successfully in industry, and offering maintenance, support, training, and services. If you want to learn more about CIROS Studio addressing your individual use case we will be glad to fix a date for a web-based presentation. In the following, you will find an overview of CIROS Studio.
VEROSIM Solutions - CIROS Studio


Application Areas

Among others, CIROS Studio is used for the following applications:

  • Implementation of the Digital Twin for Industry 4.0
  • Layout planning for new and existing factories, plants, and stations
  • Cycle time planning and optimization
  • Automatic computation of treatment trajectories on work piece surfaces and along outlines plus optional manual post-processing
  • Offline programming of robots in manufacturer’s language
  • Reachability and collision analyses for robots and other kinematics
  • Validation of controller programs for PLCs
  • Virtual commissioning with real PLCs and real field busses
  • Interactive virtual reality presentations of plants and processes in real time
  • Creation of videos for presentation and training

Highlights

These are the top features of CIROS Studio:

  • Kinematic 3D simulation even of comprehensive manufacturing plants in real time
  • Robots of different manufacturers together in one model
  • Large model libraries, e.g. more than 800 robots by 15 manufacturers
  • Easy modelling of user-defined kinematics
  • Simulation of mechanics, sensors, and transport
  • Simulation of physical effects and coating processes
  • Support of robot languages KRL (KUKA), RAPID (ABB) und MELFA BASIC (Mitsubishi)
  • Script language IRL for sequence control and for robots by all manufacturers
  • Coupling of original controller equipment, e.g. SIEMENS, Beckhoff, and 3S
  • CAD import with 17 tools for semi-automatic model reduction
  • Robot-independent planning of processes based on movement paths
  • Free camera cruises and creation of videos
  • Animation of simple processes as an alternative to true simulation
  • Complete online help with introductory examples
  • Precisely structured work flows to achieve results in short time

Software Packages

CIROS Studio is the modular software for 3D factory simulation. By assembling relevant packages, you will obtain the optimal software for exactly your use case. Additional packages can be added fast and easily at a later date. The following packages are available:

> Basic Package

The basic package allows for the modelling and simulation of geometries, mechanics, and electrics.

>> Geometrical Model

  • Clearly structured hierarchy of model elements
  • Geometries are represented by surfaces consisting of polyhedrons (facets) and polyhedron points (vertices)
  • Coordinate systems describe positions and orientations of all elements
  • Simple CAD functions: creation of rotational and translational bodies from user-defined flat geometries
  • Level of detail: support of switchable levels of detail for geometries
  • Render clones for high-performance visualization of geometrically identical objects
  • Dimensioning of layouts, assemblies, and gaps – visualized without overlapping
VEROSIM Solutions - CIROS Studio - Basis - Geometrical Model


>> Mechanical Model

  • Fully functional kinematics even without geometry
  • Complex kinematics are modeled as sequences of translational and rotational axes
  • User-defined kinematics with Denavit-Hartenberg parameters
  • Gripping procedures for the movement of work pieces and components
  • Control of mechanical assemblies and kinematic chains by electrical inputs, taught positions, or user-defined controller programs
VEROSIM Solutions - CIROS Studio - Basis - Mechanical Model


>> Electrical Model

  • Digital and analog I/Os for reality compliant modelling of electrics
  • I/O panel for management of electrical connections and circuit diagram planning
    • Hierarchical display of I/Os ordered by plant components
    • Free selection of displayed I/Os for clearly arranged diagrams
    • Graphical connecting of I/Os
    • Display and manual setting of I/O signal values
  • Assignment and management of resource labels and item designations
VEROSIM Solutions - CIROS Studio - Basis - Electrical Model


>> Modelling Functions

  • Movement paths (linear, PTP, circular, spline) and path nodes for robot movements and animations
  • Nested object functions for calculations during simulation: arithmetic, trigonometry, Boolean algebra, high-level language control structures, access to static and dynamic properties of the model (geometry, mechanics, and electrics), random numbers, etc.
  • Connectors and triggers for the automatic geometrical snapping and the functional connection of I/Os and gripping relations during modelling and simulation time
  • Deformation-free scaling of assemblies for user-defined model library components, also suitable for mechanically functional elements
  • Hierarchical referencing of ready-made subordinate models
  • Model libraries: geometric primitives, textures and materials, I/O controllers, interactive elements


>> Simulation

  • Kinematic 3D simulation with automatic real time control
  • Time-discrete simulation: user-defined simulation cycles down to 1 ms
  • Deterministic reproduction of simulation runs
  • Object sources and sinks to create and delete elements during simulation
  • Arbitrary number of simultaneously simulated controllers, e.g. robots, I/O controllers, or PLCs – restricted only by the performance of the employed computer
  • Line-by-line sequence tracing for running programs during simulation
  • Drawing and export of characteristic curves, e.g. positions, speeds, accelerations, I/O values, and multiple performance data


>> Visualization

  • High-performance renderer for realistic model visualization
  • Shading and SSAO (screen space ambient occlusion)
  • Arbitrary number of independent viewing windows simultaneously
  • User-defined sectional views
  • Stereoscopic visualization in many formats, compatible with most 3D TVs and 3D projectors
  • Visualization of point clouds from laser scans
  • Multiple light sources with parameters: ambient light, directional lights, point lights, head light
  • Materials with optical and other physical properties
  • Textures from graphics files


>> Interaction and Media

  • User interaction at any time during simulation
  • Clickable 3D elements in the model (e.g. a switch within a plant)
  • Clickable 2D elements in the viewing window (e.g. a tile to trigger an action)
  • Coupling of 3D mice and gamepads for navigation and interaction
  • Playback of videos, 3D videos, and webcam streams in the model
  • Presentation control: changing between predefined views by electrical inputs
  • Action objects for interaction and media content, e.g. sounds, websites, and messages
  • Optional water mark in the viewing window
VEROSIM Solutions - CIROS Studio - Basis - Interaction


>> Operation

  • Model Explorer for hierarchically structured access to all model elements
  • Management of all properties of all model elements
  • Management of provided and user-defined model libraries
  • Structured access to all application options and model options
  • Version management for the backup of intermediate versions
  • Graphical edit mode for geometrical modelling directly in the 3D view
  • 3D marker: extra coordinate system for multiple alignment operations
  • Model analysis to reveal possible modelling errors
  • General find and replace function
  • Structured management of controller projects, programs, and position lists
  • Object labelling and selection in the 3D view
  • Pixel-accurate sizeable screenshots of the current view in high resolution, also for high-quality printing
  • F1-evoked context sensitive online help system with introductory examples
  • Many operation options known from Windows: configurable toolbars, context menus, keyboard shortcuts, dock windows, undo function, copy & paste, drag & drop, etc.
  • User interface for high-resolution displays with 100%, 125%, 150%, or 200% scaling level
VEROSIM Solutions - CIROS Studio - Basis - Operation


> Model Import Package

  • Import of 3D CAD data in formats STEP (AP 203 and AP 214), IGES, VRML, STL, 3ds Max, AutoCAD DXF, Autodesk FBX, Blender, Collada, and Wavefront Object
  • Export plugins for Autodesk Inventor and Autodesk 3ds Max
  • 17 tools for semi-automatic model reduction of large CAD data
  • Automatic path generation on surfaces, along sharp edges, at geometric features, or by pattern projection (meander, helix)
  • Vertex normal generation for fluent color gradients at polyhedron edges
VEROSIM Solutions - CIROS Studio - Model Import


> Model Import in Proprietary Formats

  • For the import of 3D CAD data in the following manufacturer formats, independent software packages are available: JT, NX, CATIA (V4, V5, or V6), Creo, Inventor, SolidWorks, Solid Edge, Parasolid, ACIS, and Industry Foundation Classes (IFC).


> Model Export Package

  • Export of 3D geometry data in formats STEP, IGES, VRML, STL, and DXF (AutoCAD R12) and for the POV-Ray ray tracer


> Mechanisms Package

With the mechanisms package, you add motion to your models and simulate mechanics, sensors, and transport.

>> Extended Mechanisms Simulation

  • Translational (thrust axes) and rotational (turn axes) degrees of freedom, e.g. for pneumatic cylinders and kinematic chains
  • Configurable drives, also with user-defined motion profiles
  • Gripping mechanisms
  • Gears and gear wheels
  • Model library with ready-made mechanisms
VEROSIM Solutions - CIROS Studio - Mechanisms - Mechanics Simulation


>> Sensor Simulation

  • Representation of real sensors in the plant model
  • Many sensor types: inductive and capacitive proximity switches, optical distance sensors, light barriers, ultrasonic sensors, safety laser scanners, cameras for position and orientation detection, barcode readers, and transceiver-transponder systems (RFID systems)
  • Optional 3D visualization of measuring ranges and detected elements
  • Parameters for measuring range, apex angle, input and output characteristics, and other properties
  • Model library with typical sensors
VEROSIM Solutions - CIROS Studio - Mechanisms - Sensor Simulation


>> Transport Simulation

  • Modelling and simulation of discrete track-bound transport systems, e.g. work piece carrier transfer systems, autonomous guided transport systems, or part magazines
  • Suitable for simple components or complete logistics systems
  • Text-based low-level modelling for the creation of functionally detailed components, also for model libraries
  • Graphical high-level modelling for the composition of complex comprehensive plants by snapping together pre-modelled components from model libraries in 3D space
  • Realistic contact behavior based on geometric shells
  • Physical simulation of sliding friction and gravity
  • Model library with invisible functional elements for the enhancement of non-functional CAD data
  • Model libraries for the transport systems Bosch TS2plus and ASYS TECTON
VEROSIM Solutions - CIROS Studio - Mechanisms - Transport Simulation


>> More Features

  • Hose, wire, and drag chain simulation for predefined models
  • Geometrical gripping, e.g. for exact gripping procedures with parallel grippers
  • Model libraries: LEDs and displays, modelling essentials, grippers


> Robotics Package

The robotics package is the basis for the modelling and the simulation of robots.

>> General Features

  • Virtual robot controller
  • Robots of different manufacturers together in one model
  • Virtual teach-in to move a robot in a model
  • Management of robot TCPs (tool center points)
  • Visualization of robot work spaces, also for user-defined TCPs
  • Reachability analyses based on kinematic data provided by the robot manufacturer
  • Linear and rotatory additional axes
  • Integrated programming environment
    • Syntax highlighting within the source code
    • Error inspection by compiling source code for a virtual controller
    • Incorrect lines can be jumped at directly
  • Model libraries: robots standard kinematics for test purposes, additional axes
VEROSIM Solutions - CIROS Studio - Robotics
VEROSIM Solutions - CIROS Studio - Robotics - Workspaces


>> Positions

  • Positions are stored with pose (x, y, z, roll, pitch, and yaw), configuration, and turns.
  • Positions can be directly transferred between the 3D view and position lists
  • Teaching of positions
    • By using the teach-in in an arbitrary coordinate system
    • By clicking into the 3D view
    • By clicking a stored position or a path node
    • Relatively to existing elements
    • By entering coordinates directly
  • If a position defined by a path node is approached repeatedly, the position will be approached in all possible robot configurations sequentially


>> Programming

  • Robot programming language IRL according to DIN 66312. IRL is a simple high-level programming language for the programming of robots by arbitrary manufacturers.
  • Programming assistant for the automatic creation of robot programs in manufacturer’s language
VEROSIM Solutions - CIROS Studio - Robotics - Programming


>> Collision Detection

  • For arbitrary elements of the model, in particular for robots, grippers, and gripped components, but also for work piece carriers
  • Configurable response to collision events
    • Visualization of colliding components
    • Logging of colliding components with time stamp for later analysis of unattended simulation runs
    • Simulation stop for detailed analysis
  • Performance enhancement by explicit configuration of critical components for testing
  • Consideration of safety distances by automatic extrusion of components
VEROSIM Solutions - CIROS Studio - Robotics - Collision Detection


> Robot Package ABB with RAPID

  • Model library ABB robots
  • Robot programming language RAPID (ABB): support of the most important language elements
  • Direct exchange of robot positions (robtarget), work piece coordinate systems (wobjdata), and tools (tooldata) between 3D view and RAPID program


> Robot Package KUKA with KRL

  • Model library KUKA robots
  • Robot programming language KRL (KUKA): support of the most important language elements


> Robot Package Mitsubishi with MELFA-BASIC

  • Model library Mitsubishi robots
  • Robot programming languages MELFA-BASIC III, IV, and V (Mitsubishi): support of about 95 % of the language elements
  • Model assistant for robot cells


> Mitsubishi Online Coupling

  • Connection to the real Mitsubishi controller via Ethernet, RS232, or USB (controller-dependent)
  • Upload and download of programs and machine data
  • Together with additional features, Mitsubishi online coupling is also available as the stand-alone software CIROS Programming.


> Robot Package Adept with V+

  • Robot programming language V+ (Adept, Version 12)
  • Model library Adept robots


> Robot Package Stäubli / CS8 Emulator

  • Model library Stäubli robots
  • Coupling of the Stäubli CS8 Emulator with VAL3


> Robot Package FANUC

  • Model library FANUC robots


> Robot Package Miscellaneous Robots

  • Model library robots: Comau, Denso, Epson, Kawasaki, Yaskawa Motoman, Nachi, Reis, Universal Robots


> Controller Package

  • Virtual Commissioning – Hardware in the Loop (HIL) – Emulation: development and test of controller software running on real controller hardware against the virtual plant
  • OPC client
    • High-performance OPC client, suitable for most control scenarios
    • Convenient configuration with items provided by OPC servers
    • Automatic model-internal configuration: I/Os of the components of the virtual field level are connected to newly created I/Os of the controller according to their names
  • OPC server
    • Coupling of external operating units or external PPS/MES/PDA software
  • Coupling Beckhoff TwinCAT
    • For the coupling of real controller hardware via real field bus hardware
    • Direct access to EtherCAT
    • Access to other field bus systems via bus couplers provided by Beckhoff: Profibus, Profinet, DeviceNet, CANopen, EtherNet/IP, Lightbus, USB, Ethernet TCP/IP, CC-Link, RS-232, RS-485, Interbus, ControlNet, SERCOS Interface
  • Coupling Siemens PLCSIM
    • Coupling of the software Siemens SIMATIC PLCSIM from version 5.4 SP3 for the simulation of programs for S7-300 and S7-400
  • Coupling MathWorks MATLAB
    • Communication between CIROS elements and MATLAB scripts
  • Coupling MathWorks Simulink
    • Communication between CIROS elements and Simulink models
  • Emulation Siemens STEP 7
    • Simple STEP 7 projects (*.s7p) can be loaded directly and are emulated to control models
  • Model library PLC: OPC, Siemens, TwinCAT


> Camera Cruise and Video Recording

  • Camera cruises with arbitrary numbers of camera positions and scenes, also sectional views
  • Automatic and fluent transition between scenes
  • User-defined durations for scenes and transitions
  • Three camera modes: static positions, fixed to a moving object, or chase camera
  • Camera cruise during simulation in real time
  • Video recording with codecs installed in the system
  • Post-processing with video editing software possible


> Virtual Workman

  • Model library virtual human with 30 degrees of freedom
  • Body postures are taught according to robot teaching
  • Position lists store body postures
  • Simulation interpolates between two body postures
  • [This package requires the robotic package.]


> Model Animation Package

The model animation package contains features for plausible visualizations while avoiding complex modelling for true simulation.

>> Animation Designer

  • Simple animation of objects
  • Movement paths for the definition of motion trajectories in 3D space
  • Arrangement of movement paths over the time scale
  • Combined use with simulated mechanisms and kinematics


>> Physical Effects

  • Physical effects bases on NVIDIA PhysX
  • Consideration of gravity, friction, and impact
  • Parameters for static friction, sliding friction, restitution coefficients, and density/weight
  • Conveyor belts, controlled by electrical inputs: speed, acceleration, running direction, activation
  • Combined use with simulated mechanisms and kinematics


>> Process Simulation for Coating Processes

  • Process tools with parameters
  • Process work pieces’ geometry is triangulated automatically
  • Visualization of the coating intensity by true colors or pseudo colors
VEROSIM Solutions - CIROS Studio - Animation - Process Simulation


> Planner (Plug-in)

The Planner is used for analyzing cycle times during the life cycle of a plant.

>> Cycle Time Planning / Mechanical Design

  • Gantt diagrams to describe the sequence of all actions
  • Easy modelling of durations and dependencies of actions
  • Parallel sub-processes
  • Different types of dependencies: simple, AND, OR
  • Instant automatic calculation of the critical path and the total cycle time
  • Sub-diagrams for the structuring of large processes
  • Actions can be marked as dependent on sensors or initiators of the 3D plant model
  • Considerably more convenient than by-hand methods or spreadsheets
VEROSIM Solutions - CIROS Studio - Planner (Plug-in) - Cycle Time Diagram


>> Sequential Flow Charts

  • Sequential Function Charts (SFC) according to IEC 61131-3
  • Sequences with steps, transitions, actions, conditions, and jumps
  • Fully automatic creation of SFCs from cycle time diagrams with sensor-dependent actions
  • Export of SFCs according to IEC into a real PLC
VEROSIM Solutions - CIROS Studio - Planner (Plug-in) - Sequential Flow Chart


>> Modell Control

  • Control of the 3D plant model according to actions of cycle time diagrams or according to SFCs
  • Visualization of the whole process implemented in the plant model
VEROSIM Solutions - CIROS Studio - Planner (Plug-in) - Model Control


>> Circuit Diagram Planning / Electrical Design

  • Management of I/O modules and valve clusters
  • Graphical assignment of actuators and sensors
  • Export for the EPLAN circuit diagram generator (“Schaltplangenerator”)
VEROSIM Solutions - CIROS Studio - Planner (Plug-in) - Electric Wiring


>> Cycle Time Analysis

  • Logging of cycle time diagrams from running simulations
  • Comparison of cycle time diagrams
VEROSIM Solutions - CIROS Studio - Planner (Plug-in) - Cylcle Time Analysis


>> More Features

  • Documentation compilation
  • Some functions of this package are also available as the stand-alone software CIROS Planner.


> VR Package

  • Multi-screen projection: visualization of the whole model over multiple screens, also stereoscopic
  • Coupling of the VR glasses Oculus Rift and HTC Vive
  • Coupling of interaction devices


> CIROS Player

  • Stand-alone software for the interactive simulation of models created with CIROS Studio.


System Requirements

The following lists the requirement of CIROS Studio concerning hardware and software.

> Hardware Requirements

  • One free USB port or network access for server-based licenses
  • Minimum PC configuration
    • High-performance CPU, e.g. Intel Core i7
    • 4 GB main memory
    • 4 GB free hard disk memory
    • Graphics adapter NVIDIA or AMD/ATI with OpenGL 4.0 support and 1 GB dedicated memory.
  • Recommended PC configuration
    • High-performance CPU, e.g. Intel Core i7
    • 8 GB main memory
    • 4 GB free SSD memory
    • Graphics adapter NVIDIA or AMD/ATI with OpenGL 4.5 support and 4 GB dedicated memory.


> Supported Operating Systems

  • Windows 7
  • Windows 8.1
  • Windows 10


Services

We would be glad to support your effective work with CIROS Studio:

  • Software maintenance and professional support
  • Standard trainings for beginners and advanced users
  • Individual trainings for your special simulation use case
  • Integration of simulation work flows into your working frame
  • Creation of simulation models according to your specifications
  • Attendance for your technically challenging projects
  • Recording of laser scans of real objects for you simulation models
  • Recording of simulation videos for your Internet presence
  • Implementation, delivery, and commissioning of your virtual reality site
  • Consulting for all your questions dealing with simulation and virtual reality

Here, you can find further information on CIROS Studio on the Internet:

Downloads

Here, you can download further information on CIROS Studio:

  • The product information as a PDF – suitable for printing
  • All pictures in HD quality as a ZIP

Applications
Highlights
Software Packages
System Requirements
Services
Links
Downloads